5-Axis Milling Capabilities

5-AXIS MILLING CAPABILITIES

Serving the Semi-Conductor, Aerospace and Medical Industries

OUR 5-AXIS MILLING CAPABILITIES

J and J Machine uses a state of the art 5-axis machine , 20% faster, the smallest duoBLOCK® machine of the new generation. With chip-to-chip times of up to 3.7 seconds and increased precision, this universal milling machine sets new benchmarks in 5-axis machining. The combination of the duoBLOCK®-design and precise rotary axes with integrated, direct measuring systems leads to excellent precision and increased performance for increased production with this duoBLOCK®-machine. Large work areas of 23.6 x 27.6 x 23.6 in. at a minimal foot print are an additional highlight of the DMU 60 P duoBLOCK®. The exceptional performance of this machine can be increased even further with comprehensive optional expansion packages tailored to your needs. Travel for this unit: X=23.60, Y=27.60, Z=23.60

PASSION, DESIGN, SUCCESS!

“J & J Machine continues to advance with new technology. We are committed to creating strong partnerships with our clients and provide them with reliable and efficient manufacturing. Bring us your difficult components and let us put our skill and knowledge to work for you!”

CNC 5-AXIS MILLING CAPABILITIES

Work area

X / Y / Z-axis

23.6 / 27.6 7 23.6 in

Table / Clamping surface / Tools

NC rotary table rpm

Table size (L × W)

Max. table load

40 rpm

ø 24.8 in

1,543.5 lbs

NC-controlled swivel milling head (B-axis)

Swivel range (0 = vert. / 180 = horiz.)

Rapid traverse and feed

-30 / +180 degrees

30 rpm

5-axis Options

NC-controlled swivel milling head (A-axis)

Swivel range (0 = vert. / –90 = horiz.) degrees

Rapid traverse and feed

5X torqueMASTER® – NC-controlled B-axis with a gear spindle

Swivel range (0 = vert. / 180 = horiz.) degrees

Rapid traverse and feed

Main drive

Integrated motor spindle SK40

Power (40 / 100 % DC)

Torque (40 / 100% DC)

12,000

37.5 / 25.5 hp

89.2 / 60.5 ft/lbs

Tool changer

Tool holder

Tool magazine wheel

SK 40 / HSK-A63

40 (63 / 123) wheel Pockets

Lead Times Available

Quoted on job by job basis
Deliveries Upon Customer Request
Just In Time (J.I.T.) Deliveries

Linear axes (X / Y / Z )

Feed / rapid traverse speed

Acceleration

Feed force

Pmax. (X / Y / Z) – ISO 230-2

Psmax. (X / Y / Z) – ISO 230-2

2,362.2 ipm

19.7 / 19.7 / 16.4 ft/s2

2,248.1 ibf

6 µm

5 µm

Machine Data

Space requirement of the basic machine incl. a chip conveyor without internal coolant supply

Machine height (standard machine) Machine weight

187.3 ft2

109

23,369 lbs

Secondary Services Offered

Assembly
Heat Treating
Centerless Grinding
Electrical Discharge Machining (EDM)
Surface Preperation

· Blasting

· Chemical Bright-Dip

· Chemical Cleaning

Finishing

· Anodizing

· Electro-polish

· Conversions Passivation

· Chemical Film/Iridite

· Laser Etching, Engraving and Marking

· Baking

· Curing

· Heat-Treatment

· Hardcoat

· Hardcoat /W Teflon

· Chemical Micro Finish

Vapor Polish

Metal Plating

· Gold

· Silver

· Palladium

· Nickel

· Tin

· Copper

· Cadmium

Swiss Machining
Welding

· MIG

· TIG

· Ultrasonic

· Laser

Industry Focus

Aerospace
Military/Defense
Semiconductor
Medical

Agricultural
Auto/Truck/Transportation
Chemical
Dental
Electronic

Energy

· Oil & Gas

· Wind

· Solar

Food Processing
Marine
Packaging

Industry Standards

ANSI
American National Standards Institute
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing and Materials
ISO
International Organization for Standardization

· ISO 9001

· ISO 13485

Mil-Spec
Military Specifications
RoHS
Restriction Of Hazardous Substances (Compliant)

Efficiency

Six Sigma Course Certification
Lights Out Manufacturing

Preferred File Formats

IGES
Initial Graphics Exchange Specification, ANSI file format.
PDF
Portable Document Format
STEP
Standard for the Exchange of Product Model Data
X_T